Read the following technical report on aerospace fastener manufacturing:
During electroplating surface treatments on high-strength alloy bolts, atomic hydrogen diffuses into the crystalline metal lattice as a direct consequence of chemical acid pickling. When these fasteners are subsequently subjected to sustained tensile stress during assembly, the trapped interstitial hydrogen migrates toward regions of microscopic stress concentration. Consequently, atomic hydrogen recombines at sub-surface grain boundaries, generating localized internal pressure that severely reduces material ductility. Unless components undergo immediate post-plating thermal baking to drive out dissolved gases, catastrophic intergranular fracturing can occur abruptly under operational load without prior macroscopic plastic deformation.
Based on the passage, match each manufacturing or operational condition on the left with its directly stated physical consequence on the right.
- Chemical acid pickling of alloy boltsDiffusion of atomic hydrogen into the crystalline metal lattice
- Application of sustained tensile stress during assemblyMigration of interstitial hydrogen toward microscopic stress concentration zones
- Atomic hydrogen recombination at grain boundariesGeneration of localized internal pressure that severely reduces material ductility
- Omission of post-plating thermal bakingAbrupt catastrophic intergranular fracturing without macroscopic plastic deformation