Question

Difficulty: HardModes of Heat Transfer (Conduction, Convection, and Radiation)

A composite furnace wall consists of two tightly joined layers of equal cross-sectional area. Layer 1 has a thickness of 0.02 m0.02\text{ m} and thermal conductivity of 200 Wm1K1200\text{ W}\cdot\text{m}^{-1}\cdot\text{K}^{-1}. Layer 2 has a thickness of 0.04 m0.04\text{ m} and thermal conductivity of 100 Wm1K1100\text{ W}\cdot\text{m}^{-1}\cdot\text{K}^{-1}. The outer surface of Layer 1 is maintained at 120C120^\circ\text{C} and the outer surface of Layer 2 is maintained at 20C20^\circ\text{C}. Under steady-state conditions, what is the rate of heat transfer per unit area through the composite wall?

  1. 200 kWm2200\text{ kW}\cdot\text{m}^{-2}Answer
  2. B
    250 kWm2250\text{ kW}\cdot\text{m}^{-2}
  3. C
    500 kWm2500\text{ kW}\cdot\text{m}^{-2}
  4. D
    100 kWm2100\text{ kW}\cdot\text{m}^{-2}

Answer

The rate of heat transfer per unit area through the composite furnace wall is 200 kWm2200\text{ kW}\cdot\text{m}^{-2}.
Under steady-state conduction through composite layers in series, the total thermal resistance per unit area is the sum of the individual thermal resistances: Rtotal=d1k1+d2k2=1.0×104+4.0×104=5.0×104 m2KW1R_{\text{total}} = \frac{d_1}{k_1} + \frac{d_2}{k_2} = 1.0 \times 10^{-4} + 4.0 \times 10^{-4} = 5.0 \times 10^{-4}\text{ m}^2\cdot\text{K}\cdot\text{W}^{-1}. Applying Fourier's law of heat conduction, the heat flux is ΔTRtotal=1005.0×104=200,000 Wm2=200 kWm2\frac{\Delta T}{R_{\text{total}}} = \frac{100}{5.0 \times 10^{-4}} = 200,000\text{ W}\cdot\text{m}^{-2} = 200\text{ kW}\cdot\text{m}^{-2}.

Step-by-Step Solution

1
Calculate the thermal resistance per unit area (RR) for each layer using Ri=dikiR_i = \frac{d_i}{k_i}.
R1=0.02 m200 Wm1K1=1.0×104 m2KW1R_1 = \frac{0.02\text{ m}}{200\text{ W}\cdot\text{m}^{-1}\cdot\text{K}^{-1}} = 1.0 \times 10^{-4}\text{ m}^2\cdot\text{K}\cdot\text{W}^{-1} and R2=0.04 m100 Wm1K1=4.0×104 m2KW1R_2 = \frac{0.04\text{ m}}{100\text{ W}\cdot\text{m}^{-1}\cdot\text{K}^{-1}} = 4.0 \times 10^{-4}\text{ m}^2\cdot\text{K}\cdot\text{W}^{-1}.
Thermal resistance quantifies a material's opposition to conductive heat flow per unit cross-sectional area.
2
Find the total thermal resistance per unit area (RtotalR_{\text{total}}) by summing the series resistances.
Rtotal=R1+R2=(1.0×104)+(4.0×104)=5.0×104 m2KW1R_{\text{total}} = R_1 + R_2 = (1.0 \times 10^{-4}) + (4.0 \times 10^{-4}) = 5.0 \times 10^{-4}\text{ m}^2\cdot\text{K}\cdot\text{W}^{-1}.
Layers in series add their thermal resistances directly.
3
Determine the rate of heat flow per unit area Q/tA=ΔTRtotal\frac{Q/t}{A} = \frac{\Delta T}{R_{\text{total}}}.
Q/tA=120C20C5.0×104 m2KW1=1005.0×104=200,000 Wm2=200 kWm2\frac{Q/t}{A} = \frac{120^\circ\text{C} - 20^\circ\text{C}}{5.0 \times 10^{-4}\text{ m}^2\cdot\text{K}\cdot\text{W}^{-1}} = \frac{100}{5.0 \times 10^{-4}} = 200,000\text{ W}\cdot\text{m}^{-2} = 200\text{ kW}\cdot\text{m}^{-2}.
At steady state, the heat flux across the composite structure is driven by the overall temperature gradient divided by total thermal resistance.

Key Concept

Thermal Resistance in Composite Layers (Conduction)
Estimated Time:2m 0s
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